DEEP Manufacturing’s WAAM capabilities
Using one of the world’s largest concentrations of Wire Arc Additive Manufacturing (WAAM) systems, DEEP Manufacturing offers robotic configurations tailored to specific geometries, scales, and production requirements. Each system is optimised for efficient production of large-scale metal parts that can be difficult or costly to manufacture using traditional methods.
Large-scale metal components
Our single-arm systems can manufacture parts up to 3 metres in diameter, while multi-robot WAAM systems extend to 6.2 metres. This supports the production of large-scale metal components where size, mass and structural performance are critical.
Cylindrical structures
WAAM and single-axis manipulation enable efficient production of cylindrical and pressure-retaining geometries. DEEP Manufacturing holds DNV Approval of Manufacture (AoM) for additively manufactured pressure vessels for human occupancy (PVHOs), a world-first achievement.
Complex geometries and overhangs
Wire Arc Additive Manufacturing (WAAM) enables complex geometries without extensive tooling, reducing lead times and increasing design flexibility. A two-axis manipulator supports advanced features including overhangs, curved surfaces, and hemispherical structures.
Low-volume, high-value production
Wire Arc Additive Manufacturing (WAAM) supports low-volume production by reducing lead times and material usage compared to traditional casting and forging. Near-net-shape manufacturing minimises waste, reduces machining and enables greater design flexibility.
Rapid development
Engineer-to-engineer support from design through to production, inspection, and testing. Print times can be as low as 22 days for a cylindrical component measuring 1.7m (5ft 8in) high and 1.5m (4ft 11in) in diameter.
WAAM systems, fabrication capabilities and processes
DEEP Manufacturing operates a range of robotic WAAM systems alongside complementary fabrication and machining capabilities, enabling the production of large-scale metal components within a single facility.
These systems include single-arm, manipulator, and multi-robot configurations, each designed to support specific geometries, build volumes and production requirements.
Combined with in-house fabrication, machining, and finishing, this integrated setup supports a complete manufacturing workflow from initial deposition through to final component delivery.
Closed cell WAAM system
- 2.6m × 1.2m × 2.7m build volume (8.6m³)
- 20-tonne max part mass
Enclosed single-arm WAAM system for controlled and confidential builds.
Single axis manipulator
- 3.0m × 3.0m × 3.0m build volume (21.4m³)
- 10-tonne max part mass
For cylindrical and pressure vessel geometries
Two axis manipulator
- 14.5m³ (spherical) / 29.1m³ (cylindrical) build volume
- 4-tonne max part mass
For complex geometries, overhangs and hemispherical structures.
Multi-robot WAAM systems
- 6.2m diameter × 3.2m height max build size
- 30-tonne max part mass
For large-scale, multi-material, and parallel manufacturing applications. Download the multi-robot whitepaper to find out more.
Rollerbot
- 3m max diameter | 13m max travel
- 20-tonne max part mass
For automated welding of vessels, hulls, and large structures.
Rollerbot 2.0 (Q3 2026) - Hybrid manufacturing for repair and deposition onto existing components.
CNC Machining - DMG DMF 300/11
- 3,000mm × 1,100mm × 1,100mm working envelope
- 6,000kg max part weight
For complex machining, precision finishing, and WAAM post-processing.
Materials and material development
DEEP Manufacturing processes aluminium alloys, carbon steels, stainless steels, copper alloys and nickel-based materials for several applications including for structural, pressure-retaining and corrosion-resistant parts. We also offer material development from our Bristol Centre of Excellence.
Production process
Production follows structured workflow from design and process planning to WAAM deposition, machining, inspection and testing, supporting process control, repeatability, and quality.
Industries we support
DEEP Manufacturing supports a range of industries requiring large-scale, high-integrity metal components delivered at speed. Our WAAM capability is applied across sectors where certification, performance, and supply chain reliability are critical.